Kybernetika 53 no. 3, 461-479, 2017

Approximate evaluation of continuous review (R,Q) policies in two-echelon inventory systems with stochastic transportation

Abdullah S. KaramanDOI: 10.14736/kyb-2017-3-0461

Abstract:

This paper considers a distribution inventory system that consists of a single warehouse and several retailers. Customer demand arrives at the retailers according to a continuous-time renewal process. Material flow between echelons is driven by reorder point/order quantity inventory control policies. Our objective in this setting is to calculate the long-run inventory, backorder and customer service levels. The challenge in this system is to characterize the demand arrival process at the warehouse. We present a Markovian methodology to elucidate and approximate this process. We illustrate the use of this methodology in the distribution inventory system under stochastic transportation times with identical and non-identical retailers.

Keywords:

inventory control, Markovian analysis, stochastic lead-times, distribution inventory systems

Classification:

60J27, 90B05

References:

  1. S. L. Albin: Approximating a point process by a renewal process, II: Superposition arrival processes to queues. Oper. Res. 32 (1984), 5, 1133-1162.   DOI:10.1287/opre.32.5.1133
  2. T. Altiok: Performance Analysis of Manufacturing Systems. Springer Series in Operations Research and Financial Engineering. Springer, New York 1997.   DOI:10.1007/978-1-4612-1924-8
  3. S. Axsäter: Simple solution procedures for a class of two-echelon inventory problems. Oper. Res. 38 (1990), 1, 64-69.   DOI:10.1287/opre.38.1.64
  4. S. Axsäter: Exact and approximate evaluation of batch-ordering policies for two-level inventory systems. Oper. Res. 41 (1993), 4, 777-785.   DOI:10.1287/opre.41.4.777
  5. S. Axsäter: Exact analysis of continuous review $(R,Q)$ policies in two-echelon inventory systems with compound Poisson demand. Oper. Res. 48 (2000), 5, 686-696.   DOI:10.1287/opre.48.5.686.12403
  6. S. Axsäter: Approximate optimization of a two-level distribution inventory system. Int. J. Product. Econom. 81 (2003), 545-553.   DOI:10.1016/s0925-5273(02)00270-0
  7. S. Axsäter and J. Marklund: Optimal position-based warehouse ordering in divergent two-echelon inventory systems. Oper. Res. 56 (2008), 4, 976-991.   DOI:10.1287/opre.1080.0560
  8. B. Balcıoğlu, D. L. Jagerman and T. Altiok: Approximate mean waiting time in a $GI/D/1$ queue with autocorrelated times to failures. IIE Trans. 39 (2007), 10, 985-996.   DOI:10.1080/07408170701275343
  9. B. M. Beamon: Supply chain design and analysis: Models and methods. Int. J. Product. Econom. 55 (1998), 3, 281-294.   DOI:10.1016/s0925-5273(98)00079-6
  10. S. Benjaafar, W. L. Cooper and J.-S. Kim: On the benefits of pooling in production-inventory systems. Management Sci. 54 (2005), 548-565.   DOI:10.1287/mnsc.1040.0303
  11. G. R. Bitran and S. Dasu: Approximating nonrenewal processes by Markov chains: Use of Super-Erlang (SE) chains. Oper. Res. 41 (1993), 5, 903-923.   DOI:10.1287/opre.41.5.903
  12. G. R. Bitran and S. Dasu: Analysis of the $\sum Ph_i/Ph/1$ queue. Oper. Res. 42 (1994), 1, 158-174.   DOI:10.1287/opre.42.1.158
  13. J. A. Buzacott and D. Kostelski: Matrix-geometric and recursive algorithm solution of a two-stage unreliable how line. IIE Trans. 19 (1987), 4, 429-438.   DOI:10.1080/07408178708975416
  14. G. P. Cachon: Exact evaluation of batch-ordering inventory policies in two-echelon supply chains with periodic review. Oper. Res. 49 (2001), 1, 79-98.   DOI:10.1287/opre.49.1.79.11188
  15. F. Chen and Y.-S. Zheng: One-warehouse multiretailer systems with centralized stock information. Oper. Res. 45 (1997), 2, 275-287.   CrossRef
  16. E. P. Chew and L. C. Tang: Warehouse-retailer system with stochastic demands - Non-identical retailer case. Europ. J. Oper. Res. 82 (1995), 1, 98-110.   DOI:10.1016/0377-2217(93)e0279-7
  17. B. L Deuermeyer and L. B. Schwarz: A model for the analysis of system service level in warehouse-retailer distribution systems: The identical retailer case. Institute for Research in the Behavioral, Economic, and Management Sciences, Krannert Graduate School of Management, Purdue University, 1979.   CrossRef
  18. E. B. Diks, A. G. de Kok and A. G. Lagodimos: Multi-echelon systems: A service measure perspective. Europ. J. Oper. Res. 95 (1996), 2, 241-263.   DOI:10.1016/s0377-2217(96)00120-8
  19. S. S. Erenguc, N. C. Simpson and A. J. Vakharia: Integrated production/distribution planning in supply chains: An invited review. Europ. J. Oper. Res. 115 (1999), 2, 219-236.   DOI:10.1016/s0377-2217(98)90299-5
  20. A. S. Eruguz, E. Sahin, Z. Jemai and Y. Dallery: A comprehensive survey of guaranteed-service models for multi-echelon inventory optimization. Int. J. Product. Econom. 172 (2016), 110-125.   DOI:10.1016/j.ijpe.2015.11.017
  21. R. Forsberg: Exact evaluation of $(R,Q)$-policies for two-level inventory systems with Poisson demand. Europ. J. Oper. Res. 96 (1997), 1, 130-138.   DOI:10.1016/s0377-2217(96)00137-3
  22. M. K. Girish and J.-Q. Hu: Higher order approximations for the single server queue with splitting, merging and feedback. Europ. J. Oper. Res. 124 (2000), 3, 447-467.   DOI:10.1016/s0377-2217(99)00174-5
  23. C. Z. Gurgur and T. Altiok: Approximate analysis of decentralized, multi-stage, pull-type production/inventory systems. Ann. Oper. Res. 125 (2004), 1-4, 95-116.   DOI:10.1023/b:anor.0000011187.52502.37
  24. A. Karaman and T. Altiok: Approximate Analysis of Batch Ordering Policies in Distribution Inventory Systems. Technical Report TR-2007-050, Rutgers University, Department of Industrial and Systems Engineering, 2007.   CrossRef
  25. A. Karaman and T. Altiok: Approximate analysis and optimization of batch ordering policies in capacitated supply chains. Europ. J. Oper. Res. 193 (2009), 1, 222-237.   DOI:10.1016/j.ejor.2007.10.018
  26. A. S. Karaman: Performance Analysis and Design of Batch Ordering Policies in Supply Chains. PhD Thesis, Rutgers, The State University of New Jersey, 2007.   CrossRef
  27. D. M. Lucantoni: New results on the single server queue with a batch Markovian arrival process. Commun. Statist. Stoch. Models 7 (1991), 1, 1-46.   DOI:10.1080/15326349108807174
  28. K. Moinzadeh and H. L. Lee: Batch size and stocking levels in multi-echelon repairable systems. Management Sci. 32 (1986), 12, 1567-1581.   DOI:10.1287/mnsc.32.12.1567
  29. M. F. Neuts: Matrix-Geometric Solutions in Stochastic Models: An Algorithmic Approach. Dover Publications, 1994.   CrossRef
  30. I. Norros, J. W. Roberts, A. Simonian and J. T. Virtamo: The superposition of variable bit rate sources in an ATM multiplexer. IEEE J. Selected Areas Commun. 9 (1991), 3, 378-387.   DOI:10.1109/49.76636
  31. T. Osogami and M. Harchol-Balter: A closed-form solution for mapping general distributions to minimal PH distributions. In: Computer Performance Evaluation. Modelling Techniques and Tools (P. Kemper and W. H. Sanders, eds.), Lecture Notes in Computer Science 2794, pp. 200-217. Springer Berlin Heidelberg, 2003.   DOI:10.1007/978-3-540-45232-4_13
  32. L. B. Schwarz, B. L. Deuermeyer and R. D. Badinelli: Fill-rate optimization in a one-warehouse $N$-identical retailer distribution system. Management Sci. 31 (1985), 5, 488-498.   DOI:10.1287/mnsc.31.4.488
  33. C. C. Sherbrooke: Metric: A multi-echelon technique for recoverable item control. Operr. Res. 16 (1968), 1, 122-141.   DOI:10.1287/opre.16.1.122
  34. A. Svoronos and P. Zipkin: Estimating the performance of multi-level inventory systems. Oper. Res. 36(1988), 57-72.   DOI:10.1287/opre.36.1.57
  35. A. Svoronos and P. Zipkin: Evaluation of one-for-one replenishment policies for multiechelon inventory systems. Management Sci. 37 (1991), 1, 68-83.   DOI:10.1287/mnsc.37.1.68
  36. H. Tempelmeier: A multi-level inventory system with a make-to-order supplier. Int. J. Product. Res. 51 (2013), 23-24, 6880-6890.   DOI:10.1080/00207543.2013.776190
  37. M. van Vuuren and I. J. B. F. Adan: Approximating multiple arrival streams by using aggregation. Stoch. Models 22 (2006), 3, 423-440.   DOI:10.1080/15326340600820398
  38. W. Whitt: Approximating a point process by a renewal process, I: Two basic methods. Oper. Res. 30 (1982), 1, 125-147.   DOI:10.1287/opre.30.1.125
  39. P. Zipkin: The use of phase-type distributions in inventory-control models. Naval Res. Logistics 35 (1988), 2, 247-257.   DOI:10.1002/1520-6750(198804)35:2<247::aid-nav3220350209>3.0.co;2-l